Stihl Rollomatic E Chainsaw Manual

The Stihl Rollomatic E is a professional-grade chainsaw guide bar designed for precision cutting, durability, and optimal performance with Stihl chainsaws. It features a robust construction, sprocket nose for reduced friction, and compatibility with various chain pitches. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: Solid steel construction, Sprocket nose, Grease ports, Mounting holes, Guide bar rails, Oil channels.

Safety Instructions

Always wear appropriate PPE: helmet, eye protection, hearing protection, gloves, chainsaw chaps, and sturdy boots.

1. Inspect the guide bar before each use for cracks, wear, or damage.
2. Ensure the chain is properly tensioned and sharp.
3. Always cut at full throttle and maintain a firm grip.
4. Be aware of kickback zones; never cut with the nose of the bar.
5. Keep the chain lubricated during operation.

WARNING! Failure to follow safety instructions can result in serious injury or death. Always refer to your chainsaw's manual.

Installation & Mounting

Mounting the Rollomatic E guide bar to your Stihl chainsaw.

1. Disconnect spark plug: Ensure the chainsaw is off and the spark plug is disconnected.
2. Remove old bar: Loosen bar nuts, remove clutch cover, and carefully remove old guide bar and chain.
3. Clean mounting area: Wipe down bar mounting pads and tensioning pin.
4. Install new bar: Place new Rollomatic E bar onto studs, aligning with tensioning pin.
5. Install chain: Loop chain around sprocket and onto bar rails, ensuring cutting teeth face forward.
6. Adjust tension: Hand-tighten bar nuts, lift bar tip, adjust tension screw until chain snaps back, then fully tighten nuts.

CAUTION! Ensure proper chain direction and tension to prevent derailment and injury.

Specifications

• Type: Rollomatic E Guide Bar
• Construction: Solid Steel
• Nose Type: Sprocket Nose
• Compatible Chains: Stihl Picco, RM, RS chains (check pitch/gauge)
• Pitch Options: .325", 3/8", .404" (varies by model)
• Gauge Options: .043", .050", .058", .063"
• Lengths Available: 12" to 36" (varies)
• Lubrication: Requires regular greasing of sprocket nose and bar/chain oil

Operation Guidelines

For optimal performance and bar life.

1. Break-in: Run a new bar and chain at moderate load for the first tank of fuel.
2. Lubrication: Ensure oil tank is filled with quality bar and chain oil. Check flow frequently.
3. Cutting Technique: Avoid twisting the bar in the cut. Do not let the chain run in dirt or rocks.
4. Bar Flipping: Regularly flip the bar to ensure even wear on both rails.
5. Cooling: Allow the saw to idle briefly after heavy cutting to cool the bar.

Tip: A sharp chain reduces load on the bar and increases its lifespan.

Chain Compatibility

Matching the correct chain to your Rollomatic E bar is critical.

Always verify the pitch and gauge stamped on the bar heel before purchasing a chain.

Maintenance & Lubrication

Regular maintenance ensures long bar life and safe operation.

1. Daily Greasing: Use a grease gun to inject grease into the sprocket nose port until grease emerges.
2. Bar Cleaning: Remove bar and clean oil channels, rails, and grease port with a wire brush.
3. Rail Dressing: File down any burrs on the guide bar rails with a flat file.
4. Inspection: Check for uneven wear, "rail scoring," cracks, or excessive hooking of the rails.
5. Bar Flipping: Flip the bar every time you sharpen the chain to promote even wear.

Sharpening Guide

A dull chain accelerates bar wear. Sharpen regularly.

1. Secure the bar and chain.
2. Use a round file matching your chain pitch (e.g., 5/32" for .325" pitch).
3. Maintain the original filing angle (typically 30°). File from inside to outside.
4. File all cutters to the same length. Use a depth gauge tool to set raker height.
5. After sharpening, clean out filings from the bar's oil holes and groove.

WARNING! Always wear cut-resistant gloves when handling the chain.

Storage & Care

Proper storage prevents rust and damage.

1. Clean the bar thoroughly after use with a dry cloth.
2. Apply a light coat of oil to the entire bar to prevent rust.
3. Store in a dry, cool place, hanging vertically if possible.
4. Remove the chain for long-term storage.

CAUTION! Do not store the chainsaw with the chain tensioned. Loosen it slightly.

Warranty Information

Stihl Rollomatic E guide bars are covered by a limited warranty against defects in materials and workmanship. Proof of purchase is required. Warranty does not cover damage from misuse, improper maintenance, accident, or normal wear. For warranty service, contact an authorized Stihl servicing dealer.

Troubleshooting

Service: For persistent issues, consult your authorized Stihl dealer.