Poulan 1625 Electric Chainsaw Manual

The Poulan 1625 is a 16-inch electric chainsaw designed for residential use, featuring a 2.5 HP electric motor, automatic oiler, tool-free chain tensioning, low-kickback bar and chain, and a lightweight design for easy handling. Below are key sections for safety, features, assembly, operation, maintenance, and troubleshooting.

1. Safety Information 2. Features at a Glance 3. Assembly Instructions 4. Specifications 5. Controls and Operation 6. Chain Installation & Tensioning 7. Maintenance & Cleaning 8. Lubrication System 9. Storage Guidelines 10. Troubleshooting

Safety Information

Read all instructions before use. Always wear safety gear: eye protection, gloves, hearing protection, and sturdy footwear.

Hazard	Precaution
Electric Shock	Do not use in wet conditions; keep cord away from cutting area.
Kickback	Hold saw firmly with both hands; do not cut with tip of bar.
Chain Contact	Keep hands away from chain; ensure chain stops when trigger is released.
Cord Damage	Inspect cord before each use; do not carry saw by cord.

WARNING! Never operate chainsaw while fatigued or under influence. Keep bystanders away.

Features at a Glance

Key components: Electric motor, 16-inch guide bar, automatic oiler, front hand guard, chain brake, tool-free tensioner.

Feature	Description
Motor	2.5 HP electric, 120V AC
Guide Bar Length	16 inches
Chain	Low-kickback, .050 gauge, 57 drive links
Oiling System	Automatic with manual override
Weight	Approx. 10 lbs (without cord)
Chain Tensioning	Tool-free side adjustment
Safety Features	Chain brake, hand guard, trigger lockout
Power Cord	8-foot, 3-prong grounded

Assembly Instructions

Unpack and inspect all parts. Assembly requires attaching bar and chain, filling oil reservoir.

Attach guide bar: Place bar over studs, align with tensioning pin.
Install chain: Ensure cutting teeth face forward on top of bar.
Tension chain: Use tool-free knob to adjust until snug but movable by hand.
Fill oil reservoir: Use recommended bar and chain oil only.
Plug in: Ensure outlet is grounded and matches voltage.

CAUTION! Ensure chain is properly installed and tensioned before operation to prevent derailment.

Specifications

Model: Poulan 1625
Type: Electric Chainsaw
Bar Length: 16 inches
Motor: 2.5 HP, 120V AC, 60Hz
Chain Speed: Approx. 3000 FPM (no load)
Oil Capacity: 6.8 fl oz
Chain Pitch: 3/8 inch
Gauge: .050 inch
Drive Links: 57
Weight: 10 lbs (without cord)

Controls and Operation

Front Handle: Contains trigger with lockout button. Rear Handle: For gripping. Controls: Trigger lockout, chain brake lever, oiler button.

Starting: Ensure chain brake is disengaged. Press trigger lockout, then squeeze trigger.

Cutting: Use both hands. Let chain do the work; avoid forcing. Do not cut above shoulder height.

Stopping: Release trigger; engage chain brake for storage.

Automatic Oiler: Lubricates chain during operation; manual override available via button.

Chain Installation & Tensioning

Proper chain tension is critical for safe operation.

Loosen bar nuts using tool-free knob.
Lift bar tip; adjust tensioning screw until chain fits snug against bar.
Chain should move freely by hand without sagging.
Tighten bar nuts while holding tip up.
Recheck tension after first few minutes of use.

Tip: A properly tensioned chain will snap back when pulled away from bar.

Maintenance & Cleaning

Unplug before any maintenance. Regular maintenance ensures longevity.

Chain Sharpening: Use round file; maintain 30-degree angle.
Bar Maintenance: Clean bar groove; flip bar periodically for even wear.
Air Vents: Keep motor air vents clean of debris.
General Cleaning: Wipe exterior with dry cloth; remove sawdust buildup.

CAUTION! Never use gasoline or solvents to clean plastic parts.

Lubrication System

Automatic oiler delivers oil to bar and chain. Check oil level before each use.

Use only recommended bar and chain oil.
Fill reservoir through cap on top of saw.
Manual override: Press oiler button to deliver extra oil for heavy cutting.
Inspect oil flow: Run saw over cardboard; fine oil line should appear.

WARNING! Running without oil will damage bar and chain quickly.

Storage Guidelines

Store in dry, cool place away from children.

Clean saw thoroughly.
Empty oil reservoir or use stabilizer if storing long-term.
Loosen chain tension to relieve pressure on bar.
Store with bar cover installed.
Coil cord neatly; avoid kinks.

CAUTION! Do not store with fuel (not applicable for electric model).

Troubleshooting

Symptom	Possible Cause	Corrective Action
Saw won't start	No power, trigger lockout engaged	Check outlet and cord; ensure lockout is depressed.
Chain doesn't move	Chain brake engaged, loose chain	Disengage brake; adjust chain tension.
Chain slips or derails	Loose chain, worn bar, damaged drive sprocket	Tension chain; inspect bar and sprocket for wear.
Poor cutting performance	Dull chain, low oil	Sharpen chain; fill oil reservoir.
Overheating	Dull chain, forcing cut, clogged vents	Sharpen chain; let saw work at its own pace; clean vents.
No oil flow	Empty reservoir, clogged oil port	Fill oil; clean oil ports with wire.

Service: For repairs, contact authorized Poulan service center. Do not attempt to repair motor yourself.