Oregon Chainsaw Sharpener 511A Manual

The Oregon Chainsaw Sharpener 511A is a precision bench-mounted sharpening tool designed for sharpening chainsaw chains. It features a powerful motor, adjustable sharpening angles, precise depth gauge settings, and compatibility with most standard chain pitches. Below are key sections for safety, features, setup, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: Bench mounting base, Motor housing, Sharpening head with grinding wheel, Angle adjustment knob, Chain vise, Depth gauge tool, On/Off switch.

Safety Information

Always follow safety guidelines to prevent injury.

1. Wear safety glasses: Protect eyes from metal particles.
2. Secure mounting: Ensure sharpener is firmly mounted to bench.
3. Disconnect power: Unplug before changing wheel or maintenance.
4. Proper ventilation: Use in well-ventilated area.
5. Inspect chain: Ensure chain is clean and undamaged before sharpening.

WARNING! Never operate without safety glasses. Keep hands clear of grinding wheel during operation.

Unpacking & Components

Unpack and verify all components are present.

1. Main sharpener unit with motor
2. Bench mounting base
3. Grinding wheel (installed)
4. Chain vise assembly
5. Depth gauge tool
6. Wheel dresser
7. Hex wrench set
8. Owner's manual

CAUTION! Inspect for shipping damage before use.

Specifications

• Model: 511A
• Motor: 120V AC, 60Hz, 1.5 Amp
• Wheel Speed: 3450 RPM
• Grinding Wheel: 4-1/2" diameter, 1/8" thick
• Sharpening Angles: 0° to 35° adjustable
• Chain Pitches: .325", 3/8", .404"
• Weight: 12 lbs (5.4 kg)
• Dimensions: 15" x 8" x 10"
• Warranty: 1 year limited

Assembly & Setup

Mount sharpener to stable workbench.

1. Position base: Place on flat, stable surface.
2. Mark holes: Use base as template to mark mounting holes.
3. Drill holes: Drill appropriate size holes for mounting bolts.
4. Secure unit: Bolt sharpener firmly to bench.
5. Check alignment: Ensure unit doesn't rock or move.
6. Power connection: Plug into grounded 120V outlet.

Tip: Allow adequate workspace around sharpener for chain handling.

Chain Clamping & Positioning

Proper chain positioning ensures accurate sharpening.

1. Loosen vise: Turn vise knob counterclockwise to open.
2. Insert chain: Place chain in vise with cutters facing wheel.
3. Position cutter: Aligne first cutter with grinding wheel.
4. Tighten vise: Secure chain firmly but don't overtighten.
5. Set angle: Adjust angle knob to manufacturer's specification (typically 30°-35°).
6. Set depth: Adjust stop to control grinding depth.

Note: Chain should be clean and free of dirt before clamping.

Sharpening Procedure

Follow steps for consistent results.

1. Power on: Press switch to start motor.
2. Approach wheel: Gently bring cutter into contact with wheel.
3. Apply pressure: Use light, even pressure - don't force.
4. Sharpen cutter: Hold until sparks become consistent.
5. Release pressure: Let wheel clear before moving to next cutter.
6. Advance chain: Loosen vise, move to next cutter, retighten.
7. Repeat: Sharpen all cutters on one side.
8. Reverse chain: Flip chain to sharpen opposite cutters.
9. Check consistency: All cutters should have equal length and angle.

WARNING! Never grind for more than 3-4 seconds per cutter to avoid overheating.

Depth Gauge Setting

Proper depth gauge setting prevents kickback and ensures smooth cutting.

1. Select tool: Use included depth gauge tool.
2. Position tool: Place over chain with gauge on rakers.
3. Check height: Rakers should be level with tool.
4. File high rakers: Use flat file to reduce height if necessary.
5. Check frequently: Set rakers every 3-4 sharpenings.
6. Maintain consistency: All rakers should be uniform height.

Important: Incorrect depth gauge setting is a common cause of poor cutting performance.

Maintenance & Cleaning

Regular maintenance ensures optimal performance.

1. Wheel dressing: Use dresser to clean wheel surface periodically.
2. Bearing lubrication: Apply light oil to moving parts annually.
3. Clean vise: Remove chain debris from vise mechanism.
4. Inspect wiring: Check power cord for damage.
5. Clean housing: Wipe exterior with dry cloth.
6. Check alignment: Verify wheel runs true without wobble.

CAUTION! Unplug unit before any maintenance. Never use water or solvents for cleaning.

Storage

Proper storage extends tool life.

1. Clean thoroughly: Remove all metal dust and debris.
2. Cover unit: Use provided cover or cloth to prevent dust accumulation.
3. Store accessories: Keep all tools and accessories together.
4. Dry location: Store in dry area to prevent rust.
5. Secure location: Keep out of reach of children.

Note: Always disconnect power cord when not in use.

Troubleshooting

Service: For technical support, contact Oregon Products at 1-800-223-5168 or visit www.oregonproducts.com

Replacement Parts: Grinding wheels, vise parts, and accessories available from authorized dealers.