McCulloch Mini Mac 110 Chainsaw Manual

The McCulloch Mini Mac 110 is a lightweight, compact chainsaw designed for light-duty tasks such as pruning, trimming, and cutting small branches. It features a 10-inch guide bar, a 1.1 cubic inch (18cc) 2-stroke gasoline engine, automatic oiling system, manual chain tensioning, and a safety throttle lock. Below are key sections for safety, features, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: 18cc 2-stroke engine, 10-inch guide bar and chain, automatic chain oiler, manual chain tensioner, safety throttle lock, front hand guard, and spark arrestor muffler.

Safety Information

Read all instructions before operation. Wear appropriate PPE.

1. Always wear safety glasses, hearing protection, gloves, and chainsaw chaps.
2. Ensure chain brake is functional before each use.
3. Clear work area of debris and bystanders.
4. Use proper stance: feet shoulder-width apart, firm grip with both hands.
5. Never operate above shoulder height or on a ladder.

WARNING! Risk of kickback. Keep saw body close to your body; do not let bar nose contact wood. Always cut at full throttle.

Assembly & First-Time Setup

Unpack and inspect contents. Assemble guide bar and chain.

1. Attach guide bar: Place bar over studs, align chain around sprocket and bar groove.
2. Tension chain: Adjust tensioning screw until chain snaps back when pulled from bar.
3. Fill fuel: Mix 40:1 gasoline to 2-stroke oil (87 octane minimum).
4. Fill bar & chain oil: Use SAE 30 or equivalent bar oil.
5. Prime carburetor: Press primer bulb 5-7 times until fuel is visible.

CAUTION! Fuel is flammable. Refuel outdoors, away from ignition sources. Allow engine to cool before refueling.

Specifications

• Engine Displacement: 1.1 cu in (18cc).
• Power Output: Approximately 1.2 HP.
• Guide Bar Length: 10 inches.
• Chain Pitch: 3/8-inch low-profile.
• Chain Gauge: 0.050 inches.
• Fuel Capacity: 8 oz.
• Oil Capacity: 6 oz.
• Weight: 6.5 lbs (dry).
• Sound Level: Approximately 105 dB(A).
• Vibration Level: Under 5 m/s².

Controls and Components

Main Controls: Throttle trigger, throttle lock, choke, ON/OFF switch, primer bulb.

Components: Front handle with hand guard, rear handle, fuel tank cap, oil tank cap, spark plug, muffler, chain tensioner, chain brake lever.

Operation: Set ON/OFF to ON, engage choke for cold start, press throttle lock and squeeze trigger. Adjust chain tension via side screw. Check oil level via sight window.

Fuel & Lubrication

Fuel: 40:1 mix ratio (3.2 oz oil per 1 gallon gasoline). Use high-quality 2-stroke oil.

1. Mix fuel in approved container; shake well.
2. Fill fuel tank to 80% capacity to allow for expansion.
3. Bar & Chain Oil: Use SAE 30 or equivalent; fill oil tank before each use.
4. Check oil flow: Run saw over light-colored surface; look for oil splatter.

Tip: Never use automotive motor oil or dirty fuel. Store mixed fuel for no more than 30 days.

Starting & Operation

Starting Procedure (Cold Engine):

1. Place saw on flat, clear surface.
2. Set ON/OFF switch to ON.
3. Pull choke knob fully out.
4. Press primer bulb 5-7 times.
5. Press throttle lock and squeeze trigger once.
6. Pull starter rope briskly until engine fires (1-3 pulls).
7. Push choke knob in halfway.
8. Pull starter rope until engine starts.
9. Allow 30-second warm-up at idle.

WARNING! Keep hands away from chain. Always engage chain brake when moving between cuts.

Chain Maintenance

Sharpening: Use 5/32-inch round file and file guide. Maintain 30° top plate angle.

1. Secure bar; file from inside out.
2. File each cutter evenly; check depth gauges.
3. Tension: Chain should snap back when pulled from bar; adjust when cool.
4. Rotation: Flip bar monthly for even wear.

CAUTION! Wear gloves when handling chain. Replace chain when cutters are worn below 0.25 inches.

Storage & Cleaning

Long-term Storage:

1. Drain fuel tank and run carburetor dry.
2. Remove chain; clean and soak in oil.
3. Clean air filter with soapy water; dry thoroughly.
4. Wipe exterior with damp cloth; store in dry place.

CAUTION! Never store with fuel in tank. Keep away from children and heat sources.

Warranty Information

McCulloch Limited Warranty: 2-year consumer warranty from date of purchase. Covers defects in materials and workmanship. Does not cover normal wear, misuse, or lack of maintenance. Proof of purchase required. For warranty service, contact authorized service center or call 1-800-521-8559. Visit www.mcculloch.com for details.

Troubleshooting

Service: For repairs, use authorized McCulloch service centers only.

Support: 1-800-521-8559; www.mcculloch.com