Husqvarna 395 Chainsaw Parts Manual

The Husqvarna 395 Chainsaw is a professional-grade power tool designed for demanding forestry and logging applications. This parts manual provides detailed diagrams, part numbers, and ordering information for all components of the Husqvarna 395 XP chainsaw, including the engine assembly, cutting equipment, fuel system, ignition system, and chassis. Below are key sections for identification, major assemblies, replacement parts, ordering, and maintenance.

1. Introduction & Model Identification 2. Safety Symbols & Warnings 3. Engine Assembly & Crankcase 4. Cylinder & Piston Assembly 5. Fuel System & Carburetor 6. Ignition System & Electronics 7. Cutting Equipment: Bar, Chain & Sprocket 8. Chassis, Handles & Anti-Vibration 9. Air Filtration & Cooling System 10. Starter Assembly & Rewind 11. Parts Ordering & Exploded Diagrams 12. Torque Specifications & Maintenance

Introduction & Model Identification

This manual covers the Husqvarna 395 XP (XP denotes "Extra Power" professional series). Identify your model via the serial number plate located on the rear of the crankcase or handle.

Model FeatureDescription
Model DesignationHusqvarna 395 XP
Engine Displacement93.6 cm³ (5.7 cu. in.)
Power Output6.3 kW (8.5 hp)
Fuel Tank Volume1.1 L (0.29 US gal)
Oil Tank Volume0.5 L (0.13 US gal)
Recommended Bar LengthUp to 36" (91 cm)
Weight (excl. cutting equipment)7.6 kg (16.8 lbs)
Ignition SystemElectronic, SEM
CarburetorWalbro HD-12A or equivalent
Serial Number LocationStamped on crankcase or handle bracket

Safety Symbols & Warnings

Understand all safety labels on the chainsaw before operation or disassembly.

  1. Warning: Always disconnect the spark plug boot before performing any maintenance.
  2. Sharp Chain: Wear protective gloves when handling the cutting chain.
  3. Hot Surfaces: Allow engine to cool before touching muffler or cylinder.
  4. Fuel Safety: Work in a well-ventilated area; no smoking or open flames.
  5. Pressurized Systems: Release fuel tank pressure slowly before opening cap.

WARNING! Failure to follow safety instructions can result in serious injury or death. Use genuine Husqvarna parts only.

Engine Assembly & Crankcase

Major components of the engine block and crankcase assembly.

  1. Crankcase (Part # 501 87 41-01): Two-piece magnesium alloy housing.
  2. Crankshaft (Part # 501 87 42-02): Includes main bearings and seals.
  3. Connecting Rod (Part # 501 87 43-03): Forged steel with needle bearing.
  4. Oil Pump (Part # 501 87 44-04): Automatic chain lubrication system.
  5. Clutch Assembly (Part # 501 87 45-05): Centrifugal clutch drum and shoes.

Note: Crankcase halves are matched; replace as a set if damaged.

Cylinder & Piston Assembly

Components for the top-end rebuild. Always replace piston and cylinder as a matched set if scored.

Fuel System & Carburetor

Parts for the fuel delivery system. Ensure all gaskets and diaphragms are intact.

ComponentPart NumberDescription
Carburetor Assembly501 87 53-13Walbro HD-12A complete unit
Fuel Filter501 87 54-14In-tank sintered bronze filter
Fuel Line501 87 55-155 mm ID ethanol-resistant hose
Impulse Line501 87 56-16Connects crankcase to carburetor
Carburetor Repair Kit501 87 57-17Includes diaphragms, gaskets, needle valve
Fuel Tank Cap501 87 58-18Vented cap with chain
Primer Bulb501 87 59-19For cold starts (if equipped)

Ignition System & Electronics

Electrical components for starting and operation.

  1. Ignition Module (Part # 501 87 60-20): SEM electronic ignition, includes advance curve.
  2. Spark Plug Boot (Part # 501 87 61-21): Insulated boot with suppressor.
  3. Stop Switch (Part # 501 87 62-22):On/off switch assembly for handle.
  4. Wiring Harness (Part # 501 87 63-23): Complete harness with connectors.
  5. Flywheel (Part # 501 87 64-24): Magneto and fan assembly, keyed to crankshaft.

CAUTION! The ignition module is non-adjustable. Replace if faulty.

Cutting Equipment: Bar, Chain & Sprocket

Components for the cutting attachment. Match pitch and gauge.

Guide Bar: Husqvarna laminated or solid steel bar.

Chain: .404" pitch, .063" gauge, semi-chisel or full-chisel.

Sprocket: Rim sprocket system (Part # 501 87 71-31) - .404" pitch, 8-tooth.

Chassis, Handles & Anti-Vibration

Structural and ergonomic components.

PartPart NumberNotes
Front Handle501 87 72-32With anti-vibration springs
Rear Handle501 87 73-33Includes throttle trigger and safety lockout
Anti-Vibration Spring Set501 87 74-34Set of 4 springs
Chain Brake Assembly501 87 75-35Inertia-activated band and handle
Chain Catcher501 87 76-36Prevents broken chain from striking operator
Muffler501 87 77-37Spark-arresting muffler with heat shield
Muffler Gasket501 87 78-38Fiber gasket, replace during removal

Air Filtration & Cooling System

Parts to maintain clean air intake and proper engine cooling.

  1. Air Filter (Part # 501 87 79-39): Dual-stage foam and mesh filter.
  2. Filter Cover (Part # 501 87 80-40): Plastic cover with securing knob.
  3. Carburetor Cover (Part # 501 87 81-41): Outer cover for carburetor compartment.
  4. Cooling Fan (Part # 501 87 82-42): Integrated with flywheel.
  5. Cylinder Cover (Part # 501 87 83-43): Plastic shroud directing airflow.

Tip: Clean air filter after every 5 hours of operation in dusty conditions.

Starter Assembly & Rewind

Components for the manual recoil starter.

WARNING! The starter spring is under high tension. Use proper tools and caution during disassembly.

Parts Ordering & Exploded Diagrams

Use exploded-view diagrams (refer to separate diagram sheets) to identify parts and their relationships. When ordering:

  1. Note the model (Husqvarna 395 XP) and serial number.
  2. Use the exact part number from this manual or diagram.
  3. Contact an authorized Husqvarna dealer or visit www.husqvarna.com for parts.
  4. For reference, the IPL (Illustrated Parts List) number for this model is IPL 395-95-01.

Note: Part numbers are subject to change. Verify with dealer for latest updates.

Torque Specifications & Maintenance

Critical fastener torque values for safe reassembly.

FastenerTorque (Nm)Torque (ft-lbs)Notes
Cylinder Base Nuts12-148.7-10.3M8, tighten in crisscross pattern
Spark Plug25-3018.4-22.1Do not over-tighten
Clutch Nut35-4025.8-29.5Left-hand thread (reverse)
Flywheel Nut40-4529.5-33.2Use holder tool to lock crankshaft
Guide Bar Nuts9-116.6-8.1Adjust chain tension after tightening
Muffler Bolts8-105.9-7.4Replace if corroded

Maintenance Schedule: Check all fasteners before each use. Clean cooling fins regularly. Grease clutch bearing and sprocket weekly under heavy use.

Service Support: For technical assistance or to locate a dealer, contact Husqvarna at 1-800-487-5962 or visit the website.

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