Homelite Super 2 Chainsaw Parts Manual

The Homelite Super 2 is a lightweight, gasoline-powered chainsaw designed for general-purpose cutting, pruning, and trimming. This manual provides a comprehensive parts list, identification diagrams, and ordering information for the Super 2 model (UT-10534A and similar variants). It is intended for owners and technicians performing maintenance, repair, or restoration. Below are key sections covering parts diagrams, part numbers, descriptions, assembly instructions, and safety reminders.

1. Introduction & Safety 2. Parts Diagrams & Exploded Views 3. Engine Assembly Parts 4. Cutting Assembly Parts 5. Handle & Housing Parts 6. Fuel & Ignition System Parts 7. Fasteners & Hardware 8. Part Numbers & Ordering 9. Assembly Instructions 10. Troubleshooting Parts Issues 11. Warranty & Support

Introduction & Safety

This manual covers the Homelite Super 2 chainsaw parts. Always prioritize safety when handling or replacing parts.

Safety SymbolMeaning
⚠️Warning: Risk of injury from moving parts or fuel
🔥Hot surfaces: Engine and muffler can cause burns
Flammable: Gasoline and oil require careful handling
🔧Disconnect spark plug before servicing

WARNING! Always wear protective gloves and eyewear. Ensure the chainsaw is cool and the spark plug is disconnected before disassembly.

Parts Diagrams & Exploded Views

Refer to the diagrams below for part location and assembly relationship.

  1. Overall Assembly: Shows complete chainsaw with major groups labeled.
  2. Engine Group: Cylinder, piston, crankshaft, carburetor, and recoil starter.
  3. Cutting Group: Guide bar, chain, sprocket, clutch, and chain brake.
  4. Handle Group: Front and rear handles, throttle trigger, and anti-vibration mounts.
  5. Fuel System: Fuel tank, cap, lines, filter, and carburetor linkages.

Tip: Match part numbers from the diagram to the parts list in following sections.

Engine Assembly Parts

Note: Engine parts are precision items; use genuine Homelite parts for proper fit.

Cutting Assembly Parts

Components responsible for chain movement and cutting.

PartDescriptionCommon Part #
Guide Bar14" or 16" laminated or solid nose barUT-10534-01
Cutting Chain3/8" low-profile chain, 52 drive linksUT-10534-02
Drive SprocketSpur or rim-type sprocketUT-10534-03
Clutch AssemblyCentrifugal clutch, drum, and springsUT-10534-04
Chain BrakeBand, handle, and activation mechanismUT-10534-05
Bar Nuts & CoverClutch cover, nuts, and tensioning screwUT-10534-06

CAUTION! Always ensure the chain is properly tensioned and sharp. A loose or dull chain is dangerous.

Handle & Housing Parts

Parts related to user control and ergonomics.

  1. Rear Handle: Main handle with trigger and throttle lockout.
  2. Front Handle: Top handle with vibration dampeners.
  3. Trigger Linkage:Connects trigger to carburetor throttle.
  4. Housing/Covers: Plastic housing halves, air filter cover, and recoil cover.
  5. Anti-Vibration Mounts: Rubber isolators between engine and handles.

Tip: Inspect handles for cracks and mounts for wear to maintain control and comfort.

Fuel & Ignition System Parts

Components for fuel delivery and spark generation.

WARNING! Fuel system parts must be compatible with gasoline/oil mix. Check lines for cracks and replace periodically.

Fasteners & Hardware

Nuts, bolts, screws, washers, and clips used throughout assembly.

DescriptionSize/TypeQty
Clutch Cover ScrewsM5 x 25mm2
Handle Mounting BoltsM6 x 40mm with washers4
Carburetor Mounting ScrewsM4 x 16mm2
Muffler BoltsM6 x 30mm2
Air Filter Cover ClipSpring steel clip1
Bar Adjustment PinRoll pin, 3mm x 15mm1

Note: Use thread-locker on critical fasteners and always torque to specification.

Part Numbers & Ordering

Genuine Homelite part numbers for the Super 2. Cross-reference with diagrams.

  1. Engine Parts: Piston Kit (UT-10534-10), Carburetor Kit (UT-10534-11).
  2. Cutting Parts: Chain Loop (UT-10534-02), Sprocket (UT-10534-03).
  3. Handle Parts: Rear Handle (UT-10534-20), Trigger (UT-10534-21).
  4. Fuel System: Fuel Line Kit (UT-10534-30), Filter (UT-10534-31).
  5. Hardware Kits: Screw & Washer Kit (UT-10534-40).

Ordering: Contact an authorized Homelite dealer or visit the parts website with your model number (UT-10534A).

Assembly Instructions

Key steps for reassembling major components.

  1. Engine to Crankcase: Align crankshaft, install seals, and secure with bolts.
  2. Piston & Cylinder: Install rings on piston, insert into cylinder, secure with wrist pin and circlips.
  3. Carburetor: Attach with gasket, connect fuel lines and throttle linkage.
  4. Cutting Assembly: Install sprocket, clutch, bar, chain, and adjust tension.
  5. Handles & Housing: Mount handles with anti-vibration mounts, attach housing halves.

CAUTION! Follow torque specifications. Do not overtighten plastic components.

Troubleshooting Parts Issues

SymptomPossible Faulty PartAction
Engine won't startSpark plug, fuel filter, carburetorCheck spark, replace filter, clean carburetor.
Chain doesn't moveClutch, sprocket, drive linkInspect clutch springs, replace worn sprocket.
Excessive vibrationAnti-vibration mounts, crankshaft balanceReplace worn mounts, check crankshaft alignment.
Fuel leakFuel lines, tank gasket, capReplace cracked lines or seals.
Chain throws or bindsGuide bar, chain tension, sprocketDress bar rails, adjust tension, replace sprocket.

Reset: After part replacement, ensure all adjustments (carburetor, chain tension) are correctly set.

Warranty & Support

Homelite provides limited warranty on parts. Use only genuine parts to maintain warranty coverage.

Disclaimer: This manual is for reference only. The manufacturer is not liable for injury or damage from incorrect repair.

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