gasoline chainsaw 5200 manual

The Gasoline Chainsaw 5200 is a professional-grade, high-performance chainsaw designed for demanding cutting tasks. It features a powerful 2-stroke engine, automatic chain oiling, anti-vibration system, inertia chain brake, and a robust guide bar. Below are key sections for safety, features, assembly, operation, maintenance, and troubleshooting.

Features at a Glance

Key components: High-torque 2-stroke engine, Guide Bar, Saw Chain, Chain Brake Lever, Throttle Trigger, Choke Control, Fuel Tank, Oil Tank, and Anti-Vibration Handles.

Assembly & Preparation

Unpack and inspect all parts. Assemble on a clean, flat surface.

1. Attach Guide Bar & Chain: Place bar on mounting studs, loop chain around bar with cutting teeth facing forward, adjust tension.
2. Fill Fuel Tank: Use fresh 50:1 gasoline/oil mixture (high-quality 2-stroke oil).
3. Fill Chain Oil Tank: Use recommended bar and chain oil.
4. Check Controls: Ensure throttle trigger, choke, and chain brake move freely.

WARNING! Always wear cut-resistant gloves during assembly. Ensure chain is properly tensioned before use.

First-Time Operation

Perform pre-start checks and start the engine safely.

1. Pre-Start Check: Verify chain tension, fuel/oil levels, and that area is clear.
2. Starting Procedure: Set chain brake ON. Move choke to COLD START. Pull starter cord until engine fires, then set choke to RUN. Pull again to start.
3. Warm-Up: Allow engine to idle for 30 seconds before applying throttle.
4. Test Chain Brake: With engine idling, engage brake to ensure it stops chain instantly.

CAUTION! Never start the saw unless you are in a stable position with firm footing.

Specifications

• Engine: 52cc 2-stroke, air-cooled.
• Power Output: 3.2 kW (4.3 HP).
• Fuel Capacity: 550 ml (18.6 fl oz).
• Oil Capacity: 300 ml (10.1 fl oz).
• Idle Speed: 2,800 RPM.
• Max Power Speed: 9,500 RPM.
• Sound Power Level: 112 dB(A).
• Vibration Level: Front handle: 4.5 m/s², Rear handle: 5.2 m/s².
• Weight (dry): 6.2 kg (13.7 lbs).
• Recommended Fuel: Unleaded gasoline (min 90 octane) with 2-stroke oil (50:1 mix).

Controls and Functions

Main Controls: Throttle Trigger, Throttle Lockout, Choke Lever, Chain Brake Lever, Decompression Valve, Master Control Lever (combines choke/stop functions).

Operation: Squeeze throttle lockout and trigger to increase engine speed. Push chain brake lever forward to engage brake (kickback protection). Use decompression valve before starting to reduce cylinder pressure.

Adjustments: Chain tension (side knob), Oil flow rate (screw near oil tank), Idle speed (carburetor screw - requires tool).

Fuel & Lubrication

Fuel Mix: Always use fresh fuel. Mix 50:1 (2% oil). For example: 5 liters gasoline + 100 ml 2-stroke oil.

1. Use clean, approved fuel containers.
2. Shake mixture thoroughly before refueling.
3. Chain Oil: Use proper bar & chain oil for all temperatures. Check oil flow by pointing saw at a light surface and running at full throttle; a line of oil should appear.
4. Never use waste oil or motor oil.

Tip: Refuel in a well-ventilated area, away from ignition sources. Wipe spills immediately.

Cutting Techniques

Supports felling, limbing, bucking, and pruning.

1. Felling: Plan escape path. Make notch cut (1/3 diameter), then felling cut. Use wedges if needed.
2. Limbing: Stand uphill. Cut branches from trunk using pulling chain (bottom of bar).
3. Bucking: Support log. Cut from top down. Beware of pinch points.
4. Pruning: Use light touch. Let chain do the work.
5. Kickback Prevention: Hold saw firmly, avoid tip contact, maintain chain sharpness and tension.
6. Cutting Angle: Keep saw at a comfortable angle to reduce fatigue.

WARNING! Always be aware of kickback zone (upper quadrant of bar tip). Never cut above shoulder height.

Safety Features

Chain Brake: Stops chain within milliseconds if activated manually or by inertia. Throttle Lockout: Prevents accidental throttle engagement. Right-Hand Guard: Protects from broken chain. Spark Arrestor: Reduces fire risk. Anti-Vibration: Minimizes long-term hand-arm vibration.

Maintenance & Storage

Daily: Clean air filter, check chain tension and sharpness, inspect for loose parts. Weekly: Clean cooling fins, check spark plug, clean guide bar groove. Monthly: Clean fuel filter, replace spark plug if needed, inspect anti-vibration elements.

Storage: Run carburetor dry or add fuel stabilizer. Empty oil tank. Clean entire saw. Store in dry place, cover bar and chain with oil.

CAUTION! Disconnect spark plug wire before performing any maintenance. Use only genuine replacement parts.

Regulatory Information

EPA & CARB Compliant: Meets emission standards for handheld engines. CE Certified: Conforms to European safety directives. Noise Emission: Complies with applicable local noise regulations. For support, visit www.chainsaw5200support.com or contact 1-800-555-5200.

Troubleshooting

Reset: For electronic ignition issues, disconnect spark plug wire for 1 minute.

Service: 1-800-555-5200; www.chainsaw5200support.com