Dremel Chainsaw Sharpener Manual

The Dremel Chainsaw Sharpener is a precision tool attachment designed for sharpening chainsaw blades efficiently and safely. Compatible with Dremel rotary tools, it features adjustable sharpening angles, depth gauges, and a guide system for consistent results. Below are key sections for safety, features, setup, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Safety Instructions 3. Setup & Installation 4. Specifications 5. Controls and Adjustments 6. Sharpening Procedure 7. Maintenance & Cleaning 8. Storage Guidelines 9. Regulatory Information 10. Troubleshooting

Features at a Glance

Key components: Sharpening guide attachment, angle adjustment wheel, depth gauge tool, mounting hardware, and compatibility with Dremel rotary tools.

FeatureDescription
Sharpening GuideEnsures consistent angle and positioning during sharpening
Angle Adjustment WheelAllows precise setting of sharpening angle (typically 25°-35°)
Depth Gauge ToolMeasures and sets cutting depth for optimal performance
Compatible Dremel ToolsWorks with Dremel 3000, 4000, 8200 series and similar models
Mounting BracketSecures chainsaw bar during sharpening process
Included Grinding StonesDiamond or aluminum oxide stones for different chain types
Safety GuardProtects user from debris and sparks
Quick-Release MechanismEasy attachment and removal from chainsaw bar

Safety Instructions

Always follow safety guidelines to prevent injury and damage.

  1. Wear safety glasses, gloves, and hearing protection during operation.
  2. Ensure chainsaw is completely disconnected from power source (battery removed or unplugged).
  3. Secure chainsaw in vise or mounting bracket before sharpening.
  4. Keep hands clear of cutting area and sharpening stones.
  5. Work in well-ventilated area to avoid inhaling metal particles.

WARNING! Never operate sharpener on a running chainsaw. Always disconnect power before maintenance.

Setup & Installation

Prepare your Dremel tool and chainsaw for sharpening.

  1. Mount chainsaw: Secure bar in vise or using included mounting bracket.
  2. Attach sharpener: Slide guide onto Dremel tool and tighten collar.
  3. Install grinding stone: Select appropriate stone for your chain type and secure in collet.
  4. Set angle: Adjust wheel to match your chainsaw's cutting angle (check manufacturer specs).
  5. Set depth: Use depth gauge tool to ensure consistent cutting depth across all teeth.

CAUTION! Ensure all connections are tight and secure before operation.

Specifications

Controls and Adjustments

Understanding the sharpener's adjustment points for optimal results.

Angle Adjustment: Rotate wheel to set precise sharpening angle. Match to chain manufacturer specifications.

Depth Setting: Use depth gauge tool to measure and set raker height. File rakers to recommended depth (typically 0.025" below cutter).

Guide Positioning: Align guide with chain tooth, ensuring stone contacts at correct angle and depth.

Dremel Speed Control: Set appropriate RPM based on chain type and stone material. Lower speeds for finer sharpening.

Sharpening Procedure

Step-by-step process for sharpening chainsaw teeth.

  1. Secure chainsaw: Mount in vise with bar accessible.
  2. Mark starting tooth: Use marker to track progress around chain.
  3. Set angle and depth: Adjust sharpener according to chain specifications.
  4. Begin sharpening: Start Dremel tool and gently guide stone into tooth at set angle.
  5. Apply light pressure: Let stone do the work; 2-3 seconds per tooth typically sufficient.
  6. Rotate chain: Move to next tooth in sequence, maintaining consistent angle and pressure.
  7. Sharpen all teeth: Continue around entire chain, checking each tooth visually.
  8. File rakers: Use depth gauge to check and file rakers to proper height if needed.
  9. Clean chain: Remove metal filings with brush and apply chain oil.

Tip: Sharpen all teeth on one side first, then rotate chainsaw to access opposite side.

Maintenance & Cleaning

Proper care ensures longevity and consistent performance.

  1. After each use: Clean guide and attachment with dry cloth to remove metal particles.
  2. Check grinding stones: Replace when worn or damaged. Diamond stones last longer than aluminum oxide.
  3. Lubricate moving parts: Apply light machine oil to adjustment wheel mechanism periodically.
  4. Inspect mounting hardware: Ensure all screws and brackets remain tight and undamaged.
  5. Store properly: Keep in dry location away from moisture and extreme temperatures.

CAUTION! Never use water or solvents to clean electrical components of Dremel tool.

Storage Guidelines

Store sharpener and accessories properly to prevent damage.

Keep in original case or protective container. Store in cool, dry place away from direct sunlight. Separate grinding stones from metal components to prevent corrosion. Ensure Dremel tool is clean and stored separately according to its manual.

Regulatory Information

This product complies with applicable safety standards. Dremel is a registered trademark of Bosch Power Tools. For technical support or replacement parts, contact Dremel Customer Service at 1-800-437-3635 or visit www.dremel.com. Copyright © 2025. All rights reserved.

Troubleshooting

SymptomPossible CauseCorrective Action
Uneven sharpeningInconsistent angle or pressureRe-set angle; apply consistent light pressure; mark starting tooth
Chain cuts crookedUneven tooth lengthMeasure teeth; sharpen shorter teeth more until even
Excessive sparkingToo much pressure or worn stoneReduce pressure; replace grinding stone
Guide won't stay in positionLoose adjustment mechanismTighten adjustment wheel; check for worn parts
Poor cutting performanceRakers too highFile rakers to proper depth using gauge tool
Attachment doesn't fit DremelWrong model or incorrect installationVerify compatibility; ensure collar is properly tightened

Professional Service: For complex issues, contact Dremel authorized service center.

Support: 1-800-437-3635; www.dremel.com

Dremel Chainsaw Sharpener Manual © - All Rights Reserved 2025