Craftsman 358 Chainsaw Repair Manual

The Craftsman 358 is a professional-grade gas-powered chainsaw designed for demanding cutting tasks. This manual provides comprehensive repair, maintenance, and troubleshooting information for owners and technicians. It covers safety procedures, engine specifications, fuel system, ignition system, chain and bar maintenance, carburetor adjustment, troubleshooting common problems, and parts identification. Below are key sections for safe operation, technical specifications, step-by-step repair procedures, and maintenance schedules.

1. Safety Precautions 2. Specifications & Identification 3. Engine Overview & Components 4. Fuel System & Carburetor 5. Ignition System 6. Chain, Bar & Drive System 7. Routine Maintenance 8. Troubleshooting Guide 9. Disassembly & Assembly 10. Parts List & Diagrams 11. Warranty & Support

Safety Precautions

Essential safety rules to prevent injury or damage when operating or repairing the Craftsman 358 chainsaw.

HazardPrecaution
Fuel HandlingUse approved fuel containers; refuel in well-ventilated area with engine off and cool.
Chain KickbackAlways use proper grip; maintain chain brake; do not cut with tip of bar.
Hot SurfacesAllow engine and muffler to cool before performing maintenance.
Sharp ChainWear cut-resistant gloves when handling or sharpening chain.
Electrical ShockDisconnect spark plug wire before performing any repair.
Flying DebrisAlways wear safety glasses, hearing protection, and sturdy boots.
Carbon MonoxideOperate only in well-ventilated outdoor areas.
Secure WorkpieceEnsure wood is firmly supported before cutting.

Specifications & Identification

Key technical data and model identification details.

Engine Overview & Components

Major engine components and their function.

  1. Cylinder & Piston: Aluminum cylinder with chrome plating; single-ring piston.
  2. Crankshaft & Bearings: Supported by ball bearings at both ends.
  3. Recoil Starter: Rope-pull mechanism with spring rewind.
  4. Muffler & Spark Arrestor: Reduces noise and prevents emission of sparks.
  5. Air Filter: Foam or felt element; requires regular cleaning.
  6. Fuel Tank & Cap: Integrated tank with vented cap.

WARNING! Never run the engine without the air filter installed. Doing so can cause rapid engine wear.

Fuel System & Carburetor

Fuel delivery system maintenance and adjustment procedures.

  1. Fuel Lines: Inspect for cracks, brittleness, or leaks. Replace if damaged.
  2. Fuel Filter: In-tank filter should be replaced annually or if clogged.
  3. Carburetor Adjustment (Initial):
    • L Screw (Low Speed): Turn clockwise until lightly seated, then counterclockwise 1-1/4 turns.
    • H Screw (High Speed): Turn clockwise until lightly seated, then counterclockwise 1 turn.
    • Idle Speed Screw: Adjust so chain does not move at idle but engine runs smoothly.
  4. Diaphragm & Gasket Kits: Replace if engine runs poorly or fails to draw fuel.

CAUTION! Final carburetor tuning should be performed with a warmed-up engine and a tachometer for precise RPM settings.

Ignition System

Components and testing for spark generation.

Testing for Spark: Remove spark plug, reconnect boot, hold plug base against cylinder head, pull starter rope. Look for bright blue spark.

Chain, Bar & Drive System

Maintenance of the cutting system.

  1. Chain Sharpening: Use correct round file size. Maintain proper filing angle (typically 30°).
  2. Bar Maintenance: Clean bar groove; flip bar regularly for even wear; dress rails if burred.
  3. Chain Tension: Adjust so chain snaps back when pulled from bar. Re-check when cold.
  4. Sprocket: Inspect drive sprocket (rim or spur) for wear; replace if teeth are hooked.
  5. Oil Pump: Ensure automatic chain oiler is working. Adjust flow if adjustable.

Tip: Always use matching chain and sprocket pitch. A worn sprocket will rapidly wear a new chain.

Routine Maintenance

Recommended service intervals.

ServiceIntervalProcedure
Air Filter CleanEvery 10 hoursWash in soapy water, dry, re-oil lightly.
Spark Plug CheckEvery 25 hoursClean, re-gap, or replace.
Fuel Filter ReplaceEvery seasonDrain tank, replace in-line filter.
Chain SharpeningAs neededFile when wood dust is fine, not chips.
Bar Grease (if equipped)Every 10 hoursApply grease to tip sprocket bearing.
Carburetor DiaphragmEvery 2 yearsReplace with rebuild kit.
Complete Tune-upEvery 100 hoursClean/replace all filters, check compression, inspect all components.

Troubleshooting Guide

Common problems and solutions.

SymptomPossible CauseCorrective Action
Engine won't startNo spark, old fuel, floodedCheck spark plug/wire; use fresh fuel; wait or clear flood.
Engine starts then diesClogged fuel filter, carburetor issueReplace fuel filter; clean/rebuild carburetor.
Lacks power/ bogs downDirty air filter, clogged spark arrestor, improper carb adjustmentClean filter & spark arrestor; adjust carburetor H/L screws.
Chain doesn't turnClutch worn, brake engaged, sprocket damagedInspect clutch shoes/springs; disengage brake; replace sprocket.
Excessive vibrationLoose components, unbalanced flywheel, damaged AV mountsTighten all bolts; inspect flywheel key; check anti-vibration mounts.
Chain oil not flowingEmpty oil tank, clogged oil passage, faulty pumpFill tank; clean oil ports; inspect/replace oil pump.
Engine overheatsLean fuel mixture, dirty cooling finsAdjust carburetor richer; clean cylinder fins.

Disassembly & Assembly

Key steps for major repairs.

  1. Remove Top Cover: Remove screws to access air filter and carburetor.
  2. Remove Cylinder: Remove muffler, intake, and cylinder bolts. Lift cylinder off carefully.
  3. Piston/Crankshaft Service: Use piston ring compressor for installation. Check crankcase seals.
  4. Clutch Removal: Hold piston at Top Dead Center (TDC), use clutch tool to remove left-hand thread nut.
  5. Ignition Coil Replacement: Remove flywheel (using puller), replace coil, set air gap (0.010").

WARNING! Use proper tools (clutch tool, flywheel puller, torque wrench). Mark parts and connections for reassembly.

Parts List & Diagrams

Reference for ordering replacement parts.

Major assembly part numbers (example - verify with your model):

Note: Always use your specific model and serial number when ordering parts. Exploded diagrams are available from the manufacturer or authorized dealers.

Warranty & Support

Craftsman 358 chainsaw limited warranty and support information.

Limited Warranty: Typically 2 years for residential use, 90 days for commercial use from date of purchase. Covers defects in materials and workmanship. Does not cover normal wear, misuse, or lack of maintenance.

Technical Support: For repair assistance and to locate service centers:

Safety & Manual Updates: Always check the manufacturer's website for the latest version of this manual and any safety bulletins.

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