Poulan chainsaws are popular power tools designed for various cutting tasks, from light pruning to heavy-duty felling. This manual covers essential safety guidelines, operational procedures, maintenance schedules, and troubleshooting for Poulan chainsaw models. Below are key sections for safe operation, features, assembly, starting procedures, maintenance, and common problem resolution.
Critical safety information to prevent injury during operation.
| Hazard | Precaution |
|---|---|
| Kickback | Always use proper grip; maintain firm stance; use chain brake. |
| Flying debris | Wear safety glasses, face shield, and protective clothing. |
| Noise exposure | Use hearing protection (ear muffs/plugs). |
| Fuel handling | Refuel in well-ventilated area; engine off and cool. |
| Chain contact | Keep hands away from moving chain; ensure proper chain tension. |
| Electrical lines | Check for overhead lines before cutting. |
| Exhaust fumes | Operate only in well-ventilated outdoor areas. |
| Two-person operation | Never operate chainsaw above shoulder height or on ladder. |
| Maintenance safety | Disconnect spark plug before servicing. |
| Transportation | Engage chain brake; use scabbard when carrying. |
Key parts of a typical Poulan chainsaw.
WARNING! Always inspect components for damage before use. Replace worn or damaged parts immediately.
Unpack and assemble your Poulan chainsaw.
CAUTION! Use only Poulan-approved bar and chain oil. Improper fuel mix can damage engine.
Understanding chainsaw controls for safe operation.
Main Controls: Throttle trigger (accelerates engine), Throttle lockout (must be pressed to engage throttle), Chain brake (stops chain instantly), Choke (cold starts), Primer bulb (fuels carburetor), Stop switch (engine off), Decompression valve (on some models).
Operation: Grip rear handle with right hand, front handle with left hand. Maintain balanced stance. Let saw reach full speed before cutting. Do not force saw; let chain do the work. Use appropriate cutting techniques (bucking, felling, limbing).
Correct procedures to start and stop engine.
Tip: Always engage chain brake when starting or carrying saw.
Regular maintenance ensures optimal performance and longevity.
WARNING! Always disconnect spark plug before performing maintenance. Use only genuine Poulan parts.
Proper chain maintenance for efficient cutting.
Sharpening: Use round file matching chain pitch (typically 5/32"). Maintain 30° filing angle. File each cutter equally. Check depth gauges with gauge tool.
Tensioning: Chain should snap back when pulled from bar. Loosen bar nuts, adjust tensioning screw, tighten nuts. Check tension when chain is warm.
Proper storage prevents fuel system issues.
CAUTION! Never store chainsaw with fuel in tank for extended periods. Fuel can degrade and damage carburetor.
Poulan chainsaws come with limited warranty. Contact Poulan customer service for warranty claims. Keep purchase receipt. Warranty does not cover normal wear, misuse, or improper maintenance. For support, visit www.poulanpro.com or call 1-800-554-6723.
| Symptom | Possible Cause | Corrective Action |
|---|---|---|
| Engine won't start | No spark; flooded; old fuel | Check spark plug; wait if flooded; use fresh fuel mix. |
| Engine starts then dies | Clogged fuel filter; dirty air filter | Replace fuel filter; clean air filter. |
| Chain doesn't turn | Chain brake engaged; clutch issues | Disengage chain brake; inspect clutch assembly. |
| Chain throws oil | Overfilled oil tank; wrong oil viscosity | Check oil level; use recommended bar oil. |
| Excessive vibration | Loose components; unbalanced chain | Tighten all nuts/bolts; balance chain. |
| Poor cutting performance | Dull chain; improper tension | Sharpen chain; adjust tension. |
| Engine overheats | Dirty cooling fins; lean fuel mix | Clean fins; adjust carburetor. |
Service: For repairs beyond basic maintenance, contact authorized Poulan service center.
Support: 1-800-554-6723; www.poulanpro.com